Stationary Air Chiller System For Electroplating And Plating

Stationary Air Chiller System For Electroplating And Plating

Stationary air chiller system is a type of cooling system that that cools fluid and works in conjunction with the equipment's air handling system. Air-cooled chillers are types of chillers that rely on using fans to remove heat from outside the building rather than relying on a cooling tower.The main component is a self-contained chiller that must be piped to a pump and a separate tank or pool to function.This chiller system typically has separate controls for the chiller and pump or pumps, with electrical connections for each component. Ideally, the controls should be wired together to prevent the chiller from cooling until the circulation pump is running.Stationary air chiller is equipped with Panasonic/Danfoss scroll compressor for 1/2HP to 60HP cooling capacity , semi-hermetic hanbell /Bizter screw compressor for above 30HP cooling capacity usingR407c, R22, R134a, and R404a are all available depending on the chiller unit working condition, application requirements, and ambient temperature. The chiller temperature control range is from -30℃ to +25℃.Stationary air cooled chiller chiller is not only used for cooling electroplating and plating , but also widely used for food industry,die casting, rubber, printing, plastic injection molding, beverage production, metal polishing, the pharmaceutical industries and other other industries.

Stationary air chiller system for electroplating and plating is also called electroplating &plating chiller or electroplating &plating system ,which removes heat from Electroplating and plating processing systems.Electroplating is a metal finishing process that applies a layer of metal instead of paint to the metal surface. The Electroplating chiller removes the heat generated during the electrochemical process through  air-cooled condenser.Control valves and thermal sensors detect any changes in the temperature of the Electroplating process. It has environmentally friendly behavior due to ozone protecting refrigerant. It is known for its ease of installation and maintenance in a variety of applications.

As a China leading manufacturer and supplier of stationary air chiller system over 15 years, Tongwei has exported various stationary air cooled or water-cooled chillers cooling capacity from 10 Ton,20 Ton,40Ton,50Ton,80Ton 120 Ton and 200Ton to the USA, Canada, Philippines, Australia, Malaysia, Singapore, Indonesia, Chile, Mexico, ,Argentina, Colombia, South Africa, Kuwait, Egypt, Saudi Arabia etc. We not only provide high-quality chiller machines, but we prioritize excellent customer service. A major advantage of our Tongwei, is that our customers are our top priority, which sets us apart from our competitors. Our knowledgeable team is dedicated to providing excellent customer service and your satisfaction.Some of the key benefits our team provides for your chiller include:Thoroughly unpack, clean and test each chiller system before shipping; Conduct routine quality assurance checks on every unit; Only ship brand new machines and systems to our customers;Troubleshoot and resolve problems as promptly and efficiently as possible. Contact us today to get all of these great benefits with your stationary chiller. A member of our team will be happy to address any questions you may have and discuss complete technical specifications. We look forward to working with you.

Stationary Air Chiller System Technical Specification

How Does Stationary Air Chiller System Work?

Stationary Air Chiller with Buffer Water Tank Outside Installation for Reference

Features of Stationary Air Chiller System

»Chiller cooling capacity from 1/2 ton to 200 Ton.

»High quality branded Panasonic/Danfsso scroll compressor or Hanbell/Bizter screw compressor for low noise ad running smoothly.

»Shell and tube /stainless steel plate type evaporator

»Use refrigerants such as R404A, R410a, R134a/R407C, etc. to meet the requirements of refrigeration temperature and environmental protection

»Temperature selection range: Process chilled water between 35°C and -30°C can be provided (users can choose different unit specifications according to different production needs)

»No need water cooling tower

»Easy installation&operation,low-maintenance cost

What Are The Main Components Of Stationary Air Chiller System For Electroplating And Plating?

4.1 Compressor

The compressor is the key mover in stationary air cooled Chiller because it produces pressure variations to stir the refrigerant around.

For Stationary Air Chiller System For Electroplating And Plating , which is with Panasonic/Danfoss scroll compressor or Hanbell /Bizter brand Screw compressor for optional depends on the required refrigeration capacity, using R407C refrigerant,this brand compress is with high refrigeration efficiency,low noise ,energy saving,environmental protection and durability,safety and stability.

Each screw compressor with 4 steps of energy control 25%-50%-75%-100% to make sure the whole screw chiller is stable and guarantee high refrigeration performance.

Panasonic Compressor

Danfoss Compressor

Hanbell Screw Compressor

Bizter Screw Compressor

4.2 Evaporator

The evaporator is a crucial component of stationary chiller as it is responsible for extracting heat from the liquid being cooled,it is located between the compressor and the expansion valve. There are three types of evaporators : Stainless steel coil in water tank evaporator , stainless steel plate type evaporator ,shell and tube evaporator.

SS Coil in SS Water Tank Evaporator

Shell and Tube Evaporator

3.3 Water Pump

The water pump is designed to increase the pressure and the flow of the chilled water in a closed space.

the water pressure water pump for chiller is about 2 bar , but if you need more higher water pressure , pls tell us when you inquiry .For example ,when you use chillers for cooling bottle blowing machine ,the water pressure for water pump need about 4 bar .

Water Pump

High Pressure Water Pump

3.4 Condenser

The condenser for stationary air-cooled chiller is equipped with efficient cross-seam fins and female threaded copper tubes for high heat exchange efficiency and good stability.Its function is to cool down the refrigerant steam released from the compressor into a liquid or gas-liquid mixture.

Aluminum fin+fan Condenser

4.5 Controller Panel

Tongwei chillers use precision digital temperature controller, it RS485 communication port，which can do remote monitoring and control. Simple operation, low failure rate, high safety factor, easy installation.

Controller Panel

5.Stationary Air Cooled Chillers Vs Stationary Water Cooled Chillers

▪ Air cooled chillers require less maintenance than water-cooled units.

▪ Air cooled chillers do not require a water cooling tower or a condenser water cooling pump.

▪ Consume approximately 10% more power than a water-cooled unit due to wet surfaces transferring heat better

than dry surfaces.

▪ Air-cooled chillers require less water.

Air-cooled chiller systems are widely used in places where water resources are not sufficient or water quality is not very good. The most convenient part is that air-cooled chiller systems do not require cooling towers, so they are easy to install. (If an air-cooled chiller isn’t what you need, please refer to water-cooled chiller.)

120 Ton Stationary Air-Cooled Chiller                       

120 Ton Staitionary Water-Cooled Chiller

What are Differences Between Stationary Chiller and Portable Chiller ?

The main difference between stationary chiller and portable chiller is that :

Stationary chiller does not include a pump or tank inside , which need buffer water tank and water pump outside;

Portable chiller combines all necessary components including – the refrigeration circuit, full diagnostic touch screen controllers and electrics, process pump ,a reservoir tank,which is easily to install.

Stationary Air-Cooled Chiller                              

Portable Air-Cooled Chiller

How I can Choose the Right Stationary Air Chiller System?

There are FIVE important chiller specifications you need consider when you choose a chiller for your application :the cooling capacity for chiller ,the voltage required for operation, the associated pump horsepower and flow rate (contact us for custom selection), refrigerant, and the evaporator type.

7.1 Calculate Right Cooling Capacity For Chiller

One of the most frequently ask about how we can know the cooling capacity for chillers.  We use KW ,Ton, But/h,Kcal/h to choose chiller cooling capacity :1 KW=860 kcal/h ;  1 TON=3.517 KW;

1 KW=3412 Btu/h;

There is also a formula to calculate the cooling capacity for chiller:.

Cooling Capacity(kw)= Flow Rate(m3/h)*Temp Change(T1-T2)/0.86

Heat Load= C(specific heat)* M(quality output per hour )*Temp Change(T1-T2)

Oversize the chiller by 20% Ideal Size in KW = KW x 1.2

Noted : T1:Incoming Water Temperature (℃)      T2:Required Chilled Water Temperature(℃)    

For example, what size of chiller is required to cool 10m³ water from 35°c to 15 °c in 1 hour?

Temperature Differential = 35℃-15℃=20℃

Water Flow Rate = 10 m³/hour

Cooling Capacity in KW = 10 x 20 ÷ 0.86 = 232 KW

Oversize the chiller = 232 x 1.2 = 278.4KW

278.4 kw cooling capacity for chiller is required.

7.2 Power

Different countries and regions have different standards for industrial electricity, the common power supplies are 208-230V, 380-420V,440-480V,50Hz or 60Hz, 3phase.

Such in Philippines ,the power supply is 220V 60HZ 3PH , 380V 60HZ 3PH ,460V 60HZ 3PH;

in Singapore and Malaysia ,the power supply is 415V 50HZ 3PH;

in Mexico ,the power supply is 220V 60HZ 3PH;

In USA ,the power supply is 208V 60HZ 3PH;575V 60HZ 3PH;480V 60HZ 3PH and so on

7.3 Refrigerant

R22, R407C, R404A, R134A are optional choices.

R22: good cooling effect, but R22 is considered a powerful greenhouse gas, so it’s forbidden in most countries.

R407C: a good replacement for R22, good cooling effect.

R404A: suitable for application that requires low temperature(below -10°c).

R134A: a non-flammable gas used primarily as a “high-temperature” refrigerant, suitable for air-cooled chiller working at a high ambient temperature above 50℃.

7.4 Evaporator Choose

Air cooled screw chiller generally uses one evaporators: just is shell and tube heat exchanger.Shell and tube type evaporator, which requires an additional water buffer tank to connect.

7.5 Buffer Water Tank Capacity Choose

Buffer tank’s capacity can be customized according to specific needs. It can buffer a larger heat load, store more chilled water .

304 Stainless Steel Water Tank

Spare Part for Stationary Air Cooled Chiller

Industrial Applications of Stationary Air Chiller System

Stationary chiller are very popular refrigeration system that can provide steady and reliable water cooling sources for both industrial and commercial usage.

Air cooled chillers are not only used for Electroplating And Plating ,but also are also widely used in plastic industry,food industry ,chemical industry and Cement/ Concrete Cooling.

9.1 Plastic Industry

Stationary air-cooled chillers are also widely used in plastic processing and plastic industry including plastic injection molding, plastic extrude, and extrusion lines, blowing molding machines.

The function of using an air-cooled screw chiller is to provide the cooling water flow rate for cooling the plastic mold temperature down to make sure the product quality and production efficiency.

Stationary Air Cooled Chiller For Plastic Industry  

9.2 Chemical Industry

The pharmaceutical industry prepares medicines by processing through different heating and cooling parameters as blending, extrusion, mixing,air cooled screw chiller are cooling machines providing low-temperature cooling water, reduce the temperature of the chemical machinery and pharmaceutical cooling processing.

Air Cooled Screw Chiller For Chemical industry

9.3 Cement /Concrete Cooling

Cement production involves a series of chemical reactions that generate significant amounts of heat.Cement is usually mixed with water to from the material known as concrete whose temperature is to a great extent determined by the water used in the chemical combination of cement aggregates and water.

Shipping Way of Stationary Air Chiller System

As a professional water chiller supplier &exporter,we have our own shipment forwarder to arrange the shipment .Our chiller machine is with plywood packing,which prevent damage during transportation and meet export standards.There are three ways can delivery your chiller unit :

1. Ship by Air: As the chiller is with compressor ,water pump and fans ,the compressed refrigerant and oil inside the compressor is a dangerous item with the possibility of explosion , so it needs to release the compressed refrigerant before transportation. (It means that water chiller without refrigerant when choosing this shipping way. After the machine arrives at your destination, you need to add refrigerant by local professionals. The airline company also request us to provide many documents to prove that the chiller not a dangerous product. The freight cost by air is very high may be higher than the cost of chiller , So By air for delivery is not the mode of transport recommended to our customer.

2. Ship by Sea: The transportation time is longer than by air , but the freight cost is cheap ,and there is no need to add refrigerant after the equipment arrives at the destination.This shipping way is the most suitable mode of transportation for you to delivery your local port.

3.If you have your own shipment container in your other supplier in China, we can help you delivery the chiller machine to your supplier in any city of China .

Why should you choose Tongwei for your stationary air chiller system supplier?

▪ Experience you can trust

We have been designing and building water chiller for over 15 years. From air cooled chiller to water cooled chillers and everything in between, we have built chillers for nearly every industry and every application.

▪ Fast Quote

Get a quote for your project today! We typically provide a custom quote within 2 hours.

▪ 24/7 customer service

Believe that we will always be by your side. Whether you have a question or need a quote, there‘s always someone answering the phone 24 hours a day.

▪ Durable and reliable machine

Our products are manufactured from high quality materials and we offer a competitive warranty on all  industrial chillers.