5HP 15KW Water Chiller For Soap and Detergent Manufacturing

5HP 15KW Water Chiller For Soap and Detergent Manufacturing is a small cooling machine that can take away the heat from soap and detergent manufacturing process .As we know, the saponification reaction required in the soap and detergent industry is a chemical process that can release a lot of heat. If the heat could not take away,which can cause soap and detergent machine to overheat, leading to more severe wear and tear, essential cooling and temperature reduction steps of water chillers are critical for maintaining optimal equipment performance.

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Meanwhile, the cooling functions of water chillers provide indispensable auxiliary support for other stages of soap production, including the cooling and setting of finished soap bars, mold release, and cutting processes. Without water chillers, soap is highly susceptible to surface softening due to inadequate cooling, making proper mold release impossible. This increases scrap rates in soap production and reduces your overall efficiency. Thus, water chillers are key to ensuring normal and efficient soap production.

If you are looking for soap and detergent water chillers manufacturer from China, Tongwei is your best Choice, Contact us by email at once :[email protected].

Soap and Detergent Water Chiller Technical Specifications

Features of Soap and Detergent Water Chiller

»Soap and detergent water chiller cooling capacity available from 1/2 tons – 60 tons

»Temperature range from -10°C to 25°C

»Temperature control to within ±0.1℃

»SS coil in water tank,shell&tube or SS brazed-plate type evaporator for optional. Plate type evaporator provides large heat transfer surface, low coolant pressure loss and a compact design.

»208-570V 60HZ 3Phase power supply customize for USA ,Philippines,Mexico,Peru Customers

»Eco-friendly R410A /R407c/R404a/R513A refrigerant ensures compliance with global environmental standards.

»Built with Stainless steel water and water pump inside

Spare Part for Soap and Detergent Water Chiller   

How I Can Choose The Right Soap and Detergent Water Chiller for Your Application?

There are five important chiller specifications you need consider when you choose a water chiller for your soap and detergent manufacturing process :the cooling capacity for chiller ,the voltage required for operation, the associated pump horsepower and flow rate (contact us for custom selection), refrigerant, and the evaporator type.

Calculate Right Cooling Capacity For Chiller

One of the most frequently ask about how we can know the cooling capacity for chillers.  We use KW ,Ton, But/h,Kcal/h to choose chiller cooling capacity :1 KW=860 kcal/h ;  1 TON=3.517 KW;

1 KW=3412 Btu/h;

There is also a formula to calculate the cooling capacity for chiller:

Cooling Capacity(kw)= Flow Rate(m3/h)*Temp Change(T1-T2)/0.86

Heat Load= C(specific heat)* M(quality output per hour )*Temp Change(T1-T2)

Oversize the chiller by 20% Ideal Size in KW = KW x 1.2

Noted : T1:Incoming Water Temperature (℃)      T2:Required Chilled Water Temperature(℃)    

For example, what size of chiller is required to cool 10m³ water from 35°c to 15 °c in 1 hour?

Temperature Differential = 35℃-15℃=20℃

Water Flow Rate = 10 m³/hour

Cooling Capacity in KW = 10 x 20 ÷ 0.86 = 232 KW

Oversize the chiller = 232 x 1.2 = 278.4KW

278.4 kw cooling capacity for chiller is required.

Power

Different countries and regions have different standards for industrial electricity, the common power supplies are 208-230V, 380-420V,440-480V,50Hz or 60Hz, 3phase.

Such in Philippines ,the power supply is 220V 60HZ 3PH , 380V 60HZ 3PH ,460V 60HZ 3PH;

in Singapore and Malaysia ,the power supply is 415V 50HZ 3PH;

in Mexico ,the power supply is 220V 60HZ 3PH;

In USA ,the power supply is 208V 60HZ 3PH;575V 60HZ 3PH;480V 60HZ 3PH and so on

Water Pump

When you decide the capacity/tonnage of the chiller, we will recommend you the suitable pump in KW,which standard water pump is about 2 bar .If you need more high water pressure , please us when you inquiry.

Refrigerant

R22, R410A, R407C, R404A, R134A are optional choices.

R22: good cooling effect, but R22 is considered a powerful greenhouse gas, so it’s forbidden in most countries.

R410A: eco-friendly, R-410A has replaced R-22 as the preferred refrigerant for use in residential and commercial air conditioners in Japan, Europe, and the United States. R-410A operates at higher pressures than other refrigerants.

R407C: a good replacement for R22, good cooling effect.

R404A: suitable for application that requires low temperature(below -10°c).

R134A: a non-flammable gas used primarily as a “high-temperature” refrigerant, suitable for air-cooled chiller working at a high ambient temperature above 50℃.

R513A : The GPW is below 700 ,Europe, and the United States just accept this refrigerant;

Evaporator Choose

Chillers generally have two types of evaporators: one is coil in water tank evaporator ,the other one is shell and tube evaporator.

Coil and tank evaporator, which has a built-in water storage tank for more convenient use,so there’s no need for extra buffer tanks. This is also our standard evaporator for chiller , if you don’t have buffer tank ,we just use this evaporator for your chiller.

Shell and tube type evaporator, which requires an additional water buffer tank to connect .

What are the Benefits of Using an Water Chiller for Soap And Detergent Industry?

Ensure The Perfect Shape Of Soap

In fact, the continuous low temperature control provided by water chillers during soap production effectively maintains the soap’s shape and processing quality. Therefore, incorporating chillers into your manufacturing process can actually help you produce more perfect soap products.

Enable Large Scales Production Of Soap

The cooling efficiency of the water chiller ensures that each batch of soap produced maintains a highly consistent shape and processing quality, preventing excessive scrap rates caused by high temperatures. This efficiency is actually beneficial to the large scale production of soap, thereby increasing your output.

Make Soap Production More Energy Saving

Additionally, with a water chiller installed, your soap production line can avoid excessive energy consumption caused by high temperature fluctuations, which improves the utilization of the energy. Continuous cooling also reduces the need for frequent equipment start-ups and shutdowns to stabilize temperatures, saving you electricity costs.

The Role of Water Chillers in Specific Stages of Soap Production

Saponification Reaction

In fact, saponification is the foundation of soap production. The role of water chillers in this process is to absorb the heat released during saponification, ensuring the reaction proceeds at an optimal temperature. They also cool the reaction vessel, which heats up due to the exothermic nature of the reaction, thereby extending its service life.

Press Roll

During the roller pressing stage, the effective cooling function of the water chiller prevents the surface of the solid soap from softening due to high temperatures and adhering to the rollers.

Extrusion

The water chiller works to prevent the soap surface from softening due to high temperatures in the soap extrusion process. It can avoid adhesion between the soap and the mold, and protect the extruder from heat exposure to prevent equipment deterioration.

Cutting

When the soap is cut, the low temperatures circulating water supplied by the chiller effectively maintains the solid state of the soap mass, preventing it from sticking to the blades and ensuring clean, smooth cut surfaces.

Compression Molding

Finally, in the process of the compression molding, the chiller supplies cold water to the mold, enabling rapid demolding of the soap. This prevents incomplete formation and demolding due to insufficient cooling while ensuring sharp imprinting and producing high quality finished products.

How to install an Soap and Detergent Water Chiller?

First, you need to find a suitable location for installing an soap and detergent water chiller. This location must not only have sufficient space but also allow for proper ventilation and heat dissipation around the unit.

If the water chiller is placed directly against walls on all sides, it may cause poor heat dissipation, leading to overheating and potential malfunctions. Next, you can connect the necessary pipes, such as securing the power supply location and connecting water lines. To ensure optimal equipment performance, you can also fill the system with an appropriate amount of circulating water to guarantee smoother water flow during operation.  

Why Choose Tongwei As Your Soap and Detergent Water Chiller Supplier ?

Custom chiller size

whether it is portable, compact, large and small soap and detergent water chiller, we can custom design them according to your requirements. no matter how many /KW/tons of chiller you need , we can give you our the best solution.

Custom chiller types

Tongwei provide soap and detergent water chillers of various refrigeration types, including but not limited to air-cooled chiller and water-cooled chiller regardless of the type of refrigeration compressor, we can design it according to your requirements.

Custom water temperature range

Tongwei can create a custom solution for temperatures from -40℃ to 35℃ ±0.1°C stability. Custom temperature ranges for specific industries.

Custom chiller voltage

Customize water chiller voltage and phase according to your needs. Optional 220V/60HZ, 380V/50HZ,  400-415V/50HZ, 460V/60HZ, 440V~480V/60HZ, etc for different countries.

24/7 Technical Support

Believe that we will always be by your side. Whether you have a question or need a quote, there‘s always someone answering the phone 24 hours a day.Our after sales service team provides lifetime assistance for troubleshooting and maintenance. If the spare part for chiller is broken ,Tongwei will provide it for replace.

Fast Quote

Get a quote for your project today! We typically provide a custom quote within 2 hours.

Durable, reliable chiller machine & Competitive Price

Our portable recirculating water chillers are manufactured from high quality materials and we offer a competitive warranty on all industrial chillers.

Shipping Way of Soap And Detergent Water Chiller

As a professional industrial water chiller supplier &exporter,we have our own shipment forwarder to arrange the shipment .Our chiller machine is with plywood packing,which prevent damage during transportation and meet export standards.There are three ways can delivery your chiller unit :

1. Ship by Air: As the chiller is with compressor ,water pump and fans ,the compressed refrigerant and oil inside the compressor is a dangerous item with the possibility of explosion , so it needs to release the compressed refrigerant before transportation. (It means that water chiller without refrigerant when choosing this shipping way. After the machine arrives at your destination, you need to add refrigerant by local professionals. The airline company also request us to provide many documents to prove that the chiller not a dangerous product. The freight cost by air is very high may be higher than the cost of chiller , So By air for delivery is not the mode of transport recommended to our customer.

2. Ship by Sea: The transportation time is longer than by air , but the freight cost is cheap ,and there is no need to add refrigerant after the equipment arrives at the destination.This shipping way is the most suitable mode of transportation for you to delivery your local port.

3.If you have your own shipment container in your other supplier in China, we can help you delivery the chiller machine to your supplier in any city of China .